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Plant Design for Process Engineering Plants

We have been supporting our customers in the planning of process engineering plants for over 20 years.

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Over 20 Years of Experience
Plant Design From Experts

Plant design in process plant engineering comprises the structured development of industrial plants - from concept and feasibility analysis to detailed technical elaboration and commissioning. The aim is the efficient and safe realization of operational plants.

We at GCEA GmbH offer you tailor-made solutions for the planning, expansion and optimization of process engineering systems. Our team supports you from the initial idea to successful commissioning - with sound advice, detailed planning and efficient project management. With us, you can rely on our expertise and experience to make your plants safe, economical and future-proof.

Pre Engineering, Basic Engineering, Detail Engineering and More
Our Services in Plant Design

Consulting and Pre Engineering

  • Advice on the project idea and preparation of a feasibility study.
  • Creation of a rough specification and technical framework for the project.
  • Development of a technical concept and investment cost estimate.

Basic Engineering

  • Basic determination and creation of process flow diagrams.
  • Planning of material and energy flows, dimensioning of equipment and supply and disposal systems.
  • Creation of block and P&I flow diagrams.
  • Creation of a 3D model for planning visualization and coordination with the customer.

Detail Engineering

  • Completion of all technical specifications and documentation of system components.
  • Development of detailed piping isometrics, component and material lists.
  • Planning and testing of safety-relevant aspects and preparation of approval documentation.

Approval Engineering

  • Preparation and submission of all official approval documents.
  • Carrying out safety assessments and drawing up a list of emission points.

Project Management and Construction Site Coordination

  • Coordination of the construction work in compliance with health and safety guidelines.
  • Coordination between all trades (e.g. electrical engineering, process engineering) and monitoring of construction progress.
  • Monitoring and documentation of quality and safety standards on the construction site.

Commissioning and Aftercare

  • Testing and commissioning of the system in compliance with all technical standards.
  • Preparation of the final technical documentation and provision for plant management.
  • Maintenance concepts and support for existing systems for modernization and optimization.

How We Support You
Selection of Some Industries and Competencies

Our Industries

GCEA is active in various industries, including:

  • Chemical industry: Plants for the production of paints, varnishes, bio-oils, plastics, fertilizers, etc.
  • Pharmaceutical industry: Development and construction of plants for the production of medicines, cosmetics, hygiene products, etc.
  • Food industry & dairies: Processing of dairy products, delicatessen, bakery products, meat products, etc.

See All Industries

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Our Competencies

GCEA has extensive expertise, e.g. in the following areas:

  • Chemical and thermal process engineering: construction of plants for chemical and thermal processes in the chemical, pharmaceutical and food industries.
  • Wastewater technology and water technology: Systems for wastewater and process water treatment, environmentally friendly and legally compliant, for industry.
  • Mechanical engineering and plant construction: Construction of industrial plants such as tanks, pipelines and conveyor systems for solids and liquids in various industries.

See All Competencies

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Advantages for Plant Design
Our Distinctive Advantages for You

With GCEA GmbH, you can rely on customized system planning that saves time and resources and guarantees maximum efficiency. Our special features for you:

  1. Comprehensive advice and planning security: As an experienced partner, we offer all services from site assessment to approval planning from a single source. With the help of AutoCAD Plant 3D, we create precise 3D visualizations that identify potential risks at an early stage and increase your planning security.
  2. Efficiency and sustainability: Our plants are economical and environmentally friendly in the long term thanks to sustainable concepts and the selection of resource-saving materials. This enables you to save both raw materials and costs and optimizes your system for the future.
  3. Interdisciplinary expertise: Our team combines specialist knowledge in process engineering, mechanical engineering and environmental technology and applies this flexibly - including different planning scenarios to reduce resource and operating costs.
  4. Cross-industry know-how: With experience in industries such as chemicals, food production and wastewater technology, GCEA delivers practical and customized solutions that ensure maximum reliability and efficiency.
3D model of plant planning for a new boiler house

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Frequently Asked Questions and Answers
FAQ on Plant Design

What Is Plant Design in Process Plant Engineering?

Plant design in process plant engineering encompasses the comprehensive design and implementation of industrial plants in which raw materials are converted into end products. At GCEA GmbH, we support this process from concept development and technical planning through to final commissioning and aftercare. We focus on tailor-made solutions that promote the efficiency, cost-effectiveness and sustainability of the plants and ensure precise implementation.

What Are the Advantages of Professional Plant Design With Us?

Professional system planning by GCEA GmbH offers significant advantages:

  • Efficient use of resources: Time and costs are optimized through sound planning.
  • Safety and sustainability: The selection of durable, resource-saving materials and compliance with high safety standards minimize risks.
  • Reliability and flexibility: Systems are designed for maximum operational reliability and can be adapted to future requirements.‍
  • Transparent communication: GCEA guarantees a smooth project process with clear agreements and ongoing communication.

Which Engineering Phases Are Part of Plant Design?

GCEA GmbH divides system planning into clearly structured engineering phases:

  1. Pre-engineering: Initial analyses and feasibility studies help to define the project objectives and create a sound basis for decision-making.
  2. Basic engineering: In this phase, basic technical concepts are developed, process flow diagrams are created and an initial cost estimate is made. The concepts are visualized using 3D modelling (e.g. AutoCAD Plant 3D) and agreed with the customer.
  3. Detail engineering: This is where all planning documents are drawn up in detail. Material and component specifications as well as comprehensive technical documentation ensure precise implementation.
  4. Approval engineering: GCEA provides support in meeting all official requirements and preparing the relevant documents for plant approval.
  5. Procurement and construction management: Selection of suitable suppliers, tendering of construction services and comprehensive coordination ensure on-time implementation.‍
  6. Commissioning and aftercare: Final tests, training and a thorough handover ensure a successful start of the plant and long-term support from the GCEA team.
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Address

Gross Consulting Engineering Plant Engineering GmbH
Bahnhofstraße 43
28844 Weyhe near Bremen

Contact

Phone: 04203-78291-0Fax: 04203-78291-24email: kontakt@gcea.de
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